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Sand Casting
- More than 50% of all metal casting in the world are produced via this Sand Casting process.
- In some regions, it is very well known as Sand Molded casting.
- Basically, sand casting process uses sand as the mold material.
- Specialized factories, known as Foundries, are there at which sand castings are produced.
- The main advantages of molds made of sand are relatively pocket-friendly, and for steel foundry use; it can be refactorized.
Sand Casting Process consists the following steps:
- The mixture of preferable bonding agent (generally clay) and sand are mixed in required proportion
- The mixture is then moistened, generally with water, but sometimes with substances other than water, to develop the bond and plasticity of the clay and to make the mixture suitable for molding
- The sand is generally contained in a mold boxes which are also known as a flask
- By compacting the sand around models, also known as patterns results in mold cavities and gate system. This can be done by combining directly into the sand, or by 3D method
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